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Re: FEA analysing the Framework extension design (Formula Student Chassis Frame).

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If you insist on having a 3D solid model, consider redesigning the joints where they all have smooth transitions with rounds.  In reality, these joints will probably be welded.  With a 3D model, you will also generate a lot of elements, especially for thin walled tubing.  If you're wanting to analyze the stresses in the tubes, I would still consider using the Beam Tool.  It's much easier and will run quickly in FEA.


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